Zenco Systems LtdEngineering Division
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Value-Added Solutions

Beyond materials supply, we provide technical consultation, installation support, and shutdown-repair expertise to keep your kilns, furnaces, and boilers running efficiently.

Refractory & Insulation Installation

Professional on-site lining and insulation application.

Our technical team supports precise on-site installation of refractory bricks, castables, ceramic fibre modules, and insulation systems to ensure correct anchoring, curing, and maximum service life.

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Key Deliverables

  • Refractory brick and castable lining supervision
  • Ceramic fibre module and blanket fitting
  • Anchor system installation guidance
  • Curing and dry-out schedule support

Furnace & Kiln Shutdown Repairs

Minimise downtime with planned shutdown repairs and hot repairs.

Comprehensive shutdown planning, refractory condition assessment, and rapid hot and cold repair material supply for kilns, furnaces, and boilers during planned outages and emergencies.

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Key Deliverables

  • Shutdown-window repair planning
  • Gunning and ramming mix hot repairs
  • Emergency material dispatch
  • Rapid response technical support

Technical Consultation & Material Selection

Material specification, thermal design, and lining system support.

Expert technical support from initial furnace or kiln zone scoping and thermal profile review to lining system design and material specification for new builds and relines.

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Key Deliverables

  • Lining zone review and material specification
  • Thermal conductivity and heat-loss calculations
  • Custom lining system design
  • Campaign life and cost audits

Thermal Efficiency & Heat-Loss Audits

Identify heat loss and energy-saving insulation upgrades.

Surface temperature surveys and heat-loss assessments across furnaces, boilers, and pipework, with insulation upgrade recommendations to reduce fuel consumption and improve safety.

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Key Deliverables

  • Surface temperature and heat-loss surveys
  • Insulation thickness and material recommendations
  • Energy-saving payback estimates
  • Personnel protection compliance checks

Refractory Condition Inspection

Independent condition assessment ahead of planned shutdowns.

Visual and thickness condition assessments of refractory linings and insulation systems to plan relines, estimate material quantities, and satisfy internal inspection schedules.

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Key Deliverables

  • Refractory wear and thickness assessment
  • Photographic condition reporting
  • Material quantity take-off for relines
  • Shutdown scope recommendations

Refractory & Insulation Materials Supply

Fast sourcing and delivery of genuine refractory and insulation materials.

Sourcing and supply of refractory bricks, castables, ceramic fibre, calcium silicate, mineral wool, gaskets, and accessories for all major kiln, furnace, and boiler brands.

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Key Deliverables

  • Genuine material sourcing from certified manufacturers
  • Urgent express material delivery
  • Bulk stock availability
  • Cross-referencing legacy specifications

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