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High-Temperature Insulation Board (1000°C)

This high-temperature insulation board is a calcium silicate product rated to 1000°C. Supplied in large-format sheets (1220 x 2440mm), it features a density of 180 kg/m³ and is ideal for furnace and duct lining applications. Zenco provides efficient shipping and handling for this product.

The High-Temperature Insulation Board is a premium-grade calcium silicate product engineered for superior performance in demanding high-temperature applications.

Packaging

pallets, cartons, or bundled

Supply Region

Kenya, East Africa

Supplier

Zenco Systems Ltd

Product Information Summary

High-temperature insulation board made of calcium silicate, ideal for furnace and duct linings, rated at 1000°C.

About High-Temperature Insulation Board (1000°C)

The High-Temperature Insulation Board is a premium-grade calcium silicate product engineered for superior performance in demanding high-temperature applications. Available in large-format sheets measuring 1220 x 2440 mm and with a thickness of 25 mm, it is designed to minimize seams and joints on installation sites, which helps improve thermal efficiency. This manufacturing process and tailored fabrication result in a board that stands out from standard varieties by offering increased coverage and enhanced structural integrity for industrial use.

Constructed from high-purity calcium silicate, this insulation board is designed to deliver exceptional stability under thermal stress. The carefully engineered composition not only enhances its mechanical resilience but also ensures that it remains chemically inert in harsh environments. With a density of 180 kg/m³, this product is adept at withstanding significant mechanical loads while retaining its operational properties, making it highly effective in industrial processes where performance and reliability are critical.

The board excels in service conditions, rated to endure temperatures up to 1000°C. This exceptional temperature tolerance, coupled with a low thermal conductivity, translates to reduced heat loss and improved energy efficiency in systems like kilns, furnaces, and ducts. The compressive strength exceeding 1.0 MPa means that it can handle rigorous applications across various industries, ensuring dependable insulation performance under heavy-duty operational conditions.

For convenient supply, this insulation board can be ordered in well-organized pallets, either packed in cartons or bundled with plastic straps based on order volume. Buyers are advised to specify their required dimensions and quantities to ensure optimal delivery. With service available throughout East Africa, customers in Nairobi can expect timely fulfillment, facilitating effective project management and implementation.

Main Application

The primary application of this insulation board is in furnace, kiln, and duct lining within steel, petrochemical, and cement industries, where high-performance thermal management is essential.

What It Is

The high-temperature insulation board is a calcium silicate board available in large-format sheets measuring 1220 x 2440 mm. It has a density of 180 kg/m³ and a thickness of 25 mm, making it ideal for applications requiring substantial thermal insulation. Typically supplied on pallets, in cartons, or bundled with plastic straps, it provides extensive coverage with fewer joints compared to standard boards.

Why It Matters

This insulation board addresses critical industrial challenges such as maintaining safety and efficiency in high-temperature environments. Its durability, with a compressive strength of ≥ 1.0 MPa and a temperature rating of up to 1000°C, reduces the risk of thermal failure and enhances operational uptime, leading to cost savings and compliance with industry standards.

Why Buy From Zenco Systems Ltd

Choosing Zenco Systems Ltd ensures you receive high-quality, compliant thermal insulation solutions tailored for East Africa. Our large-format high-temperature insulation board minimizes installation joints, enhancing thermal efficiency. Our commitment to superior customer service and timely delivery helps maintain your projects on schedule while ensuring the highest industry standards are met.

Technical Data Sheet

Density180 kg/m³
Temperature Rating1000°C
Compressive Strength≥ 1.0 MPa
Material CompositionCalcium Silicate
Thermal Conductivity0.060 W/m·K
Dimensions & Thickness25mm thickness, 1220 x 2440 mm sheets
Synonymscalcium silicate board, high-temp board, thermal insulation board, insulating board, IFB
Standards ComplianceASTM C592
Installation GuidelinesSecure using standard mechanical fasteners and seal joints with appropriate materials.

Applications

  • Furnace lining
  • Kiln lining
  • Duct insulation
  • Boiler insulation
  • Steam pipe insulation
  • Process plant thermal management
  • Hot air duct lining
  • Industrial oven insulation
  • Heat exchanger insulation
  • Flue gas channel lining
  • Thermal barrier in petrochemical plants
  • Energy conservation in steel mills
  • Cement kiln backup insulation
  • Insulation for large-diameter pipes
  • Temperature control in manufacturing processes

Which Option Is Right for You?

When comparing the High-Temperature Insulation Board to standard calcium silicate boards, one notable distinction is the larger format and enhanced density. While standard boards may feature a lower density and tend to have smaller dimensions, this premium offering provides greater insulation with fewer joints. Choosing this high-temperature insulation is particularly valuable in applications where thermal efficiency is crucial, as the greater coverage contributes to minimizing thermal bridging. For projects requiring high compressive strength and larger surface areas, this board is the recommended choice over conventional options.

Properties of High-Temperature Insulation Board (1000°C)

  • Non-combustible material
  • Excellent thermal stability
  • Low thermal conductivity
  • Resistant to thermal shock
  • High compressive strength
  • Durable under high temperatures
  • Moisture resistant
  • Low shrinkage at peak temperatures
  • Easy to cut to size
  • Long service life
  • Compatible with various adhesives
  • Airtight when properly sealed
  • Environmentally friendly material
  • Good sound insulation properties
  • Lightweight for easier handling

Available Packaging Options

  • Pallets of sheets
  • Cartons with multiple sheets
  • Bundles secured with plastic straps

Safe Handling & Storage

During installation, wear appropriate personal protective equipment (PPE), including gloves and safety glasses. Store the insulation board in a dry, covered area to prevent moisture absorption and ensure shelf life. Stack materials to prevent damage and maintain ventilation around the products.

Quality Assurance

Zenco Systems Ltd emphasizes quality control throughout the supply chain by ensuring that all materials are sourced from reputable manufacturers. Each batch is subjected to rigorous testing for compliance with ASTM standards and undergoes quality checks to guarantee that the final product meets the highest performance expectations.

Benefits

  • Minimizes energy costs in heating environments
  • Enhances operational safety by preventing thermal shock
  • Reduces maintenance intervals and costs
  • Improves operational efficiency in manufacturing processes
  • Facilitates faster installation with minimal disruptions
  • Aids in compliance with thermal regulations

Product Features

  • High temperature performance up to 1000°C
  • Reduced joint seams for better thermal efficiency
  • Robust structure for demanding applications
  • Excellent load-bearing capacity
  • Easy installation and handling
  • Low energy loss in operational settings

Industries Served

  • Steel
  • Petrochemical
  • Cement
  • Food Processing
  • Manufacturing

FAQs

What is the maximum continuous service temperature?

The continuous service temperature is 1000°C.

What are the dimensions of the insulation board?

The board measures 1220 x 2440 mm with a thickness of 25 mm.

What is the density of this insulation board?

The density is 180 kg/m³.

Can you provide details on the packaging options?

It is offered in pallets, cartons, or bundled with plastic straps.

Is there any compliance certification?

Yes, it complies with ASTM C592 standards.

What industries commonly use this insulation board?

It is widely used in the steel, petrochemical, and cement industries.

Can I order a smaller size than the standard sheet?

Customized sizes can be accommodated on special request.

What applications is this board suitable for?

It’s suitable for furnace linings, kiln linings, and duct insulation.

What is the compressive strength of this board?

The compressive strength is ≥1.0 MPa.

What is the thermal conductivity of this insulation?

The thermal conductivity is 0.060 W/m·K.

What is the shelf life of this product?

This product should be stored in a dry area and used within its recommended timeframe.

How do I install this insulation board?

It’s securely fixed via appropriate fasteners, ensuring airtight seals.

Is bulk order pricing available?

Yes, pricing can be discussed during quotation requests.

How quickly can I receive my order?

Lead times depend on order size but are typically quick for East African delivery.

Are samples available before purchase?

Yes, samples can be arranged upon request.

What safety equipment should I use during installation?

Use gloves, masks, and eye protection to ensure safety.

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Buying Guide: High-Temperature Insulation Board (1000°C)

This board is manufactured from calcium silicate, the same material family as Zenco's standard calcium silicate board, but supplied in a larger 1220 x 2440mm sheet format rather than the standard 610 x 1220mm size — fewer joints across a wide lining surface means fewer potential heat-leak points. Buyers specify it for furnace linings in steel mills, boiler insulation in power plants, kiln car linings for ceramics, industrial oven insulation, high-temperature duct insulation, pipe insulation in petrochemical facilities, chamber insulation for furnaces, heat shields in glass processing, cement plant rotary kiln insulation, incinerator insulation, refractory backup insulation, and thermal barriers in food processing — spanning steel manufacturing, petrochemical, ceramics, power generation, glass manufacturing, aerospace, construction, and mining industries. It's also known by generic names — calcium silicate board, high-temp board, thermal insulation board, or IFB — describing the same material class across sheet sizes. Zenco packs it in pallets with shrink wrap, individual cartons, or plastic-strapped bundles depending on order size, with custom packaging on request. Selection should weigh the ≥1.0 MPa compressive strength and 0.060 W/m·K conductivity against whether the larger sheet size suits your cutting and handling setup — bigger sheets reduce joint count but need more site space to manoeuvre, and two people rather than one should carry a full 1220 x 2440mm sheet to avoid cracking it during transport. Secure using standard mechanical fasteners and seal joints with appropriate materials, tested to ASTM C592 — a properly sealed joint matters as much on this large-format board as on the smaller sheets, since the same heat-leak risk applies at every joint regardless of sheet size. We supply this board to buyers across Kenya and East Africa for both new lining work and shutdown-period repairs — send your sheet-count requirement for a quotation.