High-Alumina Refractory Mortar 90k (1700°C)
High-alumina refractory mortar suitable for high-temperature applications. Typically supplied in 25 kg bags, this mortar is designed for bonding and repairing refractory materials.
90K Mortar is a high-alumina refractory mortar presented in a convenient bagged powder form, packaged in 25 kg bags.
Packaging
25 kg bag
Supply Region
Kenya, East Africa
Supplier
Zenco Systems Ltd
Product Information Summary
High-alumina refractory mortar designed for high-temperature bonding applications. Features strong adhesion and can withstand temperatures up to 1,700°C.
About High-Alumina Refractory Mortar 90k (1700°C)
90K Mortar is a high-alumina refractory mortar presented in a convenient bagged powder form, packaged in 25 kg bags. This specialized material distinguishes itself from standard varieties with its high alumina content, approximately 90%, designed specifically for industrial applications requiring robust bonding solutions in high-temperature environments. This formulation is meticulously sourced to ensure consistent performance, making it ideal for demanding applications where conventional mortars may fall short, particularly in areas exposed to intense heat and thermal cycling. The mortar's composition predominantly features high-purity alumina, which contributes to its exceptional mechanical and chemical properties. This distinctive formulation enhances the mortar's adhesion capabilities, enabling it to maintain structural integrity even under significant thermal stress. Its resistance to both slag and chemical attacks ensures longevity and reliability in harsh operational settings, where maintaining bond strength is critical. This high alumina content also minimizes shrinkage during curing, further enhancing its performance. In service, 90K Mortar withstands extreme temperatures up to approximately 1,700°C, offering superior thermal stability that protects surrounding equipment from heat damage. The material exhibits a minimum compressive strength of 1000 Kg/cm² after proper curing, which assures reliability in reinforcing applications. With a density of around 2.75 g/cm³ and a thermal conductivity of about 1.15 kcal/m·h·°C, this mortar efficiently manages heat loads, allowing it to maintain structural integrity throughout its service life, even in high-stress environments. Supplied in 25 kg bags, 90K Mortar facilitates precise application and easy handling on job sites. Buyers should verify specific project requirements prior to ordering to ensure compatibility with their operational demands. Zenco Systems Ltd provides efficient distribution across Nairobi and the broader East African region, ensuring that customers receive timely deliveries to support their industrial operations.
Main Application
The primary application of 90K Mortar is in bonding refractory bricks and components within furnaces and kilns, particularly in high-temperature zones like ladle nozzles and slide-gate systems.
What It Is
90K Mortar is a high-alumina refractory mortar known for its superior bonding capabilities. It is supplied in a bagged powder form, typically in 25 kg bags. This product contains approximately 90% Al₂O₃, making it suitable for high-temperature industrial applications.
Why It Matters
90K Mortar addresses critical industrial challenges such as thermal stability, strong adhesion, and resistance to slag and chemical attack. Choosing the right refractory mortar is essential for ensuring safety, reducing downtime, and maintaining compliance in high-temperature environments where material failure could lead to costly repairs.
Why Buy From Zenco Systems Ltd
Purchasing 90K Mortar from Zenco Systems Ltd ensures you receive high-quality, reliable products that meet rigorous industrial standards. With a commitment to excellent customer service and support, Zenco guarantees swift delivery across East Africa, helping you maintain operational efficiency and uptime. Our expertise in thermal management solutions allows us to provide tailored advice for your specific needs.
Technical Data Sheet
Applications
- Bonding refractory bricks
- Repairing furnace linings
- Setting ladle nozzles
- Sealing slide-gate areas
- Patching high-temperature linings
- High-temperature kiln applications
- Foundry operations
- Steel manufacturing
- Ceramic kilns
- Petrochemical equipment
Which Option Is Right for You?
When comparing 90K Mortar to lower-alumina alternatives such as mortars containing 70-80% Al₂O₃, the decision largely hinges on the intended application environment. The 90K Mortar is optimal for scenarios requiring maximum thermal and chemical resistance, making it suitable for extreme conditions in steel plants and petrochemical applications. In contrast, lower-alumina mortars may suffice for less demanding situations with cost-sensitive budgets or where the operating temperatures don’t exceed moderate limits.
Properties of High-Alumina Refractory Mortar 90k (1700°C)
- High thermal stability up to 1700°C
- Excellent adhesion to refractory materials
- Minimized shrinkage during drying
- Resistant to thermal shock
- Low thermal conductivity
- High compressive strength
- Strong resistance to chemical attacks
- Packaging in 25 kg bags
- Suitable for high-temperature applications
- Versatile in various industrial settings
- Approved for use in demanding environments
- Easy to apply
- Long-lasting bond
- Moisture-resistant packaging
- Limited shelf life of 3-6 months
Available Packaging Options
- 25 kg bag
- 50 kg bag
Safe Handling & Storage
Always wear appropriate PPE, including gloves and masks, while handling mortars. Store in a dry, covered location to prevent moisture exposure. Ensure that bags are sealed and stacked properly to maintain integrity.
Quality Assurance
At Zenco Systems Ltd, we conduct rigorous quality checks for our high-alumina refractory mortar, ensuring that each batch meets stringent performance standards. Our sourcing process includes vetting suppliers and periodic testing to maintain compliance and product effectiveness.
Benefits
- Reduces downtime with fast-setting capabilities
- Improves structural integrity of linings
- Enhances longevity of refractory materials
- Supports operational safety in high-heat environments
- Decreases maintenance costs with durability
Product Features
- Excellent thermal stability up to 1700°C
- Low thermal conductivity for energy efficiency
- Strong adhesion for reliable bonding
- Resistant to chemical attacks from slag
- Minimizes shrinkage during heat exposure
Industries Served
- Steel plants
- Cement kilns
- Petrochemical furnaces
- Foundries
- Glass manufacturing
FAQs
What temperature can 90K Mortar withstand?
It can withstand temperatures up to 1,700°C.
What is the primary use of this mortar?
It's primarily used for bonding refractory bricks and repairing high-temperature linings.
What is the packaging size available?
It is available in 25 kg and 50 kg bags.
How does 90K Mortar perform under thermal shock?
It exhibits excellent resistance to thermal shock and minimal shrinkage.
Is 90K Mortar resistant to chemical attacks?
Yes, it has strong resistance to both slag and chemical attacks.
What is the compressive strength of this mortar?
It has a minimum compressive strength of 1000 Kg/cm² after drying.
Can it be used for repairs in kilns?
Yes, it is ideal for repairs in kilns, furnaces, and ladles.
What is the shelf life of 90K Mortar?
The shelf life is typically 3-6 months.
Is there a minimum order quantity?
Minimum order quantity may apply; please contact us for details.
Do you provide custom packing options?
Custom packing options might be available on request; please inquire.
What industries commonly use this mortar?
It's used in steel, cement, petrochemical, and foundry industries.
What are the typical applications of this mortar?
Applications include bonding refractory bricks and patching high-temperature linings.
Can I store it outside?
It is recommended to store it in a dry, covered area.
What quality standards does 90K Mortar meet?
It complies with typical industry standards for high-alumina mortars.
How is 90K Mortar mixed?
Mix with clean water according to the guidelines provided on the packaging.
What safety precautions should I take?
Use appropriate PPE, such as gloves and masks, while handling.
Buying Guide: High-Alumina Refractory Mortar 90k (1700°C)
Introducing 90K Mortar, a high-alumina refractory mortar specifically engineered to be a premium bonding agent for high-temperature industrial applications. This specialized product is conveniently supplied in 25 kg bags, designed for ease of handling and storage, making it ideal for sectors that require robust thermal management and reliability. The formulation contains approximately 90% Al₂O₃, ensuring outstanding thermal stability and minimal shrinkage during heating. These characteristics are critical when bonding refractory bricks and components in demanding environments where conditions can reach extreme temperatures. In Nairobi and throughout East Africa, 90K Mortar is a go-to solution for various critical applications including the repair and installation of ladle nozzles, slide-gate areas, and linings in cement kilns, steel furnaces, and petrochemical boilers. Its ability to withstand intense exposure to high heat and aggressive environments makes it indispensable in industries where thermal performance is paramount. Users can count on 90K Mortar to deliver exceptional adhesion and durability, ensuring long-lasting bonds that can resist slag and chemical attacks, further supporting operational integrity. Available in both 25 kg and 50 kg bag options, 90K Mortar is designed for flexibility in your procurement and inventory. This versatility supports seamless logistics and ensures that you have the right quantities on hand to maintain your production schedule. However, it is important to note that the mortar has a limited shelf life of 3 to 6 months, emphasizing the need for careful inventory management to ensure optimization of resources and reduction of waste. When selecting 90K Mortar, it’s essential to consider its impressive specifications: it withstands temperatures of up to 1,700 °C, making it suitable for even the most intense industrial processes. Moreover, with a compressive strength of a minimum of 1000 Kg/cm² when dried at 1500 °C, it showcases formidable resistance against physical stresses. Its typical thermal conductivity rating of 1.15 kcal/m·h·°C also ensures efficient thermal performance, bridging the gap between strength and functionality in your applications. Zenco Systems Ltd offers reliable stockholding and logistics throughout East Africa, ensuring timely deliveries that align with your production needs. For dependable thermal management solutions and a high-performing bonding agent for your refractory applications, contact us today to receive a personalized quotation and secure the materials required for your operations.