
Calcium Silicate Boards (1100°C)
Calcium Silicate Board is an inorganic panel designed for high-temperature insulation. It offers excellent dimensional stability and moisture resistance. This board is primarily used in furnace and boiler applications, supplied in various thicknesses and densities.
Calcium Silicate Board is an inorganic, non-combustible insulation panel crafted from calcium silicate and reinforcing fibers, distinguishing it as a robust and durable option for high-temperature industrial applications.
Packaging
Supplied in sheets
Supply Region
Kenya, East Africa
Supplier
Zenco Systems Ltd
Product Information Summary
Calcium Silicate Board provides high-temperature insulation and excellent durability, ideal for furnace and boiler applications.
About Calcium Silicate Boards (1100°C)
Calcium Silicate Board is an inorganic, non-combustible insulation panel crafted from calcium silicate and reinforcing fibers, distinguishing it as a robust and durable option for high-temperature industrial applications. The manufacturing process involves a precise blend of silica and lime, which results in a self-supporting structure that mitigates settling issues commonly encountered with fibrous insulation types. This board’s unique formulation ensures it meets the rigorous demands of environments requiring thermal insulation and fire protection. The composition of calcium silicate board endows it with remarkable mechanical strength and low thermal conductivity. Reinforcement through fibers enhances its structural integrity, ensuring that it can withstand extreme temperatures without compromising performance. The synergy of its components results in a material that maintains its dimensional stability and effectiveness across varying thermal conditions. As a non-combustible option, it is especially valued in industries where fire safety is critical. In terms of performance, this insulation board excels in environments with continuous service temperatures up to 1100°C. With a versatile density spectrum that caters to both low and high-demand applications, its minimized thermal conductivity leads to reduced heat transfer, thereby safeguarding sensitive equipment and improving energy efficiency. The durability of this product ensures longevity in various operational settings, making it indispensable for industries such as metallurgy, power generation, and construction. Available in various thicknesses and densities, the boards can be supplied without specific packaging. It's essential for buyers to confirm their project specifications, including thickness and density requirements before placing an order. Zenco Systems Ltd is committed to providing timely delivery across Nairobi and East Africa, ensuring that your insulation needs are met efficiently.
Main Application
The primary application of calcium silicate board is as backup insulation for furnaces, kilns, and boilers, where it provides effective thermal insulation and supports structural stability in high-temperature environments.
What It Is
Calcium silicate board is an inorganic, non-combustible insulation panel made primarily from calcium silicate and reinforcing fibers. Typically supplied in board form, these products are available in various densities from 200 to 1800 kg/m³, ensuring versatility across applications requiring thermal management and passive fire protection.
Why It Matters
This product addresses critical industrial challenges, including the need for high-temperature insulation that maintains structural integrity, safety, and energy efficiency. Choosing the right insulation can enhance operational uptime, adhere to safety regulations, and reduce long-term maintenance costs, making it essential for industries like metallurgy, power generation, and construction.
Why Buy From Zenco Systems Ltd
Purchasing calcium silicate board from Zenco Systems Ltd ensures access to high-quality, reliable thermal insulation solutions tailored for East African industries. Our commitment to customer service, extensive local knowledge, and competitive pricing guarantees you receive the best value and support for your thermal management needs, ensuring compliance and performance.
Technical Data Sheet
Applications
- Furnace backup insulation
- Kiln lining insulation
- Boiler wrap insulation
- Thermal insulation for piping
- Structural backing for fire protection
- Fire-resistive partitions
- Piping insulation in steam systems
- Cladding for façades
- Insulation for glass manufacturing
- Fire protection in petrochemical facilities
- High-temperature backup for cement kilns
- Industrial insulation for aluminum processing
- Insulation in foundry applications
- Support in power generation equipment
- Insulation for thermal storage systems
Which Option Is Right for You?
Calcium Silicate Board is often compared to mineral wool and ceramic fiber products. While mineral wool offers good thermal insulation, it may not provide the same structural rigidity and high-temperature resistance as calcium silicate. In contrast, ceramic fiber products can withstand higher temperatures, but their loose form lacks the self-supporting characteristics of calcium silicate boards. Buyers often prefer calcium silicate when durability, machinability, and space efficiency are essential. For applications involving extreme temperatures and structural elements, opting for calcium silicate board delivers an optimal balance of performance and safety.
Properties of Calcium Silicate Boards (1100°C)
- Non-combustible
- Low thermal conductivity
- Excellent moisture resistance
- Dimensional stability at high temperatures
- High mechanical strength
- Self-supporting structure
- Resistant to thermal shock
- Good machinability
- Environmentally friendly
- Customizable sizes available
- Available in various densities
- Suitable for high-temperature applications
- Passive fire protection properties
- Reinforced with fibers for durability
- Lightweight for ease of handling
Available Packaging Options
- Standard sheets stacked for shipment
- Custom sizes available upon request
- Wrapped in protective plastic for transport
Safe Handling & Storage
When handling calcium silicate boards, wear appropriate PPE, including gloves and masks. Store in a cool, dry place, away from moisture and direct sunlight. Stack boards securely to avoid slipping and ensure safety during installation.
Quality Assurance
Zenco Systems Ltd ensures the highest quality standards by sourcing calcium silicate boards from reputable manufacturers. Each batch undergoes rigorous testing for compliance with industry standards, ensuring reliable performance. Our commitment to quality extends to traceability checks and regular quality assurance audits.
Benefits
- Contributes to energy savings by minimizing heat loss
- Enhances safety by being non-combustible
- Provides structural stability under high temperature
- Reduces maintenance costs with durable insulation
- Improves comfort and safety in working environments
Product Features
- Maintains structural integrity up to 1100°C
- Low thermal conductivity for energy efficiency
- Moisture-resistant for durable installations
- Non-combustible for enhanced fire safety
- Available in multiple thickness options
- Easy to cut and install on-site
Industries Served
- Metallurgy
- Power Generation
- Petrochemical
- Glass Manufacturing
- Construction
- Cement Industry
FAQs
What is the maximum continuous service temperature?
The continuous service temperature is up to 1100°C, suitable for high-temperature applications.
What applications is calcium silicate board used for?
It is used for furnace insulation, boiler backing, thermal cladding, and fire protection.
Do you offer different densities for this board?
Yes, we provide low, medium, and high-density calcium silicate boards.
What is the delivery time for orders?
Delivery can typically be arranged within a few days after confirmation.
Is calcium silicate board customizable in terms of size?
Yes, we can custom cut boards to your specified dimensions upon request.
What packaging options are available?
Packing options include stacked sheets and boards for easy shipping.
How should calcium silicate boards be installed?
Install the boards by cutting them to size and securing with appropriate fasteners.
What safety precautions should be taken during handling?
Wear PPE, such as gloves and masks, to protect from dust during installation.
Are there any fire ratings for this board?
Yes, calcium silicate boards are non-combustible and provide passive fire protection.
What industries commonly use calcium silicate boards?
They are widely used in metallurgy, construction, glass, and cement industries.
What is the shelf life of calcium silicate board?
When stored properly, they can last indefinitely without degrading.
Are there any standard certifications for this product?
Calcium silicate boards comply with various industry standards, ensuring quality.
Can I purchase samples before placing a large order?
Yes, we can provide samples upon request for evaluation.
What is the minimum order quantity for this board?
Minimum order quantities may apply; please contact us for specifics.
How does calcium silicate board compare to other insulation types?
It offers superior rigidity compared to loose mineral wool and higher temperature resistance.
Is there warranty or after-sales support available?
Yes, we provide warranty and after-sales support for all our products.
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Buying Guide: Calcium Silicate Boards (1100°C)
Calcium Silicate Board is a premium thermal insulation solution engineered for high-temperature industrial applications. Composed of calcium silicate and reinforced fibers, this inorganic and non-combustible insulation panel is designed to withstand extreme thermal conditions, making it an indispensable asset in various sectors. Typically supplied in standard board dimensions, these rigid panels require no additional packaging upon delivery, facilitating immediate installation in operational environments while ensuring ease of handling. Industries across East Africa, particularly in Nairobi, utilize Calcium Silicate Board in a range of critical applications. These include backing insulation for cement kilns, industrial boilers, and high-temperature furnaces. The board effectively manages thermal efficiency, exhibiting a low thermal conductivity that typically ranges from 0.07 W/m·K at 200 °C to 0.14 W/m·K at 600 °C. This property is vital for maintaining optimal operating temperatures, enhancing energy efficiency, and minimizing heat loss in demanding settings like petrochemical and metallurgy facilities. Calcium Silicate Board is available in various density grades—ranging from low-density (200–500 kg/m³) to high-density (1000–1800 kg/m³)—allowing users to select the right option for their specific needs. Low-density boards are perfect for projects where weight is a consideration, while medium-density (500–1000 kg/m³) and high-density boards provide superior compressive strength and greater thermal stability. For example, using high-density boards in corporate boiler applications ensures robust structural backing for equipment exposed to prolonged intense heat, with continuous service temperatures reaching up to 1100 °C. In addition to excellent thermal properties, Calcium Silicate Board boasts outstanding moisture resistance, making it suitable for environments prone to humidity. This property helps maintain board integrity over time, enhancing durability and reducing the frequency of replacements, which contributes to overall project sustainability. Zenco Systems Ltd is fully committed to supporting clients with timely delivery and maintaining stock across the region, ensuring that your operations continue smoothly without unnecessary interruptions. Our Calcium Silicate Board stands out as an ideal choice for your insulation needs, whether for ongoing projects or new initiatives. For more detailed information or to request a quotation, please feel free to reach out to us.

